TOOLING AND EQUIPMENT

SHINE’s Tooling and Equipment for Cable Assembly, Wire Harnessing, Electro-Mechanical Assembly

SHINE uses tooling and equipment from industry-leading suppliers.

Wire and Cable Processing Equipment

  • Schleuniger PS-9500 wire and cable cut-and-strip machine with interfaced pre-feed, wire straightener, coiler, and tying machine.
  • Schleuniger MS-9480 wire and cable cut-and-strip machine with interfaced pre-feed and wire straightener.
  • Schleuniger CS-6480 fully programmable multi-step stripping machine for coaxial, triaxial, and multi-conductor cable as well as single conductor wire.
  • Schlueniger Uni-Strip 2300 multiple units with programmable touch panel used for precise semi-automatic cable conductor stripping during the assembly process.

Tubing Processing Equipment

  • Schlueniger EC-3300 cutting machine for flat cable, tubing, wire, cable and other material.
  • Dunbar APS tubing printing system. Thermal transfer tubing printing on various colors and types of tubing.
  • AMTI The SHRINK Heat Oven for automated shrinking of applied tubing.
  • Multiple heat guns (both regular and high-temperature) for shrink tubing.

Flat Ribbon and Discrete Wire Insulation Displacement Tooling

  • ITW-PANCON MCP-5 Ribbon Connector Press (multiple) with various platens and locator plates.
  • ITW-PANCON MCP-10 MTA Connector Press mass-terminates notched ribbon cable to MTA-type connectors.
  • ODU/Carrot FLAKAFIX Ribbon Connector Press (multiple) with various platens and locator plates.
  • Amp 58338-1 Pneumatic Bench Tool (multiple) for displacement of MTA .100″ and .156″ center connectors.
  • ITW-PANCON PCT Pneumatic Bench Tool for displacement of MTA .100” and .156” center connectors.

Crimp Termination Equipment

  • TE/Amp Model –G Presses (multiple) with 100+ common industry applicators from TE/Amp, Molex, Etco, Harwin, JST etc.
  • Panduit CP-861 and CP-862 Electric Presses (multiple) with various die sets for fully and partially insulated terminals of many types.
  • ETC Molex ATP-301 Pneumatic Press (multiple) with 25+ die sets for insulated and un-insulated tape and reel rings, spades, splices, and quick disconnects.
  • Daniels WA27F Pneumatic Crimper for common military and commercial 4 point barrel crimps.
  • Daniels WA27-309-2C Pneumatic Crimper for common military and commercial 4 point barrel crimps.
  • More than 100+ various typical hand tools from TE/Amp, Panduit, Berg, Harwin, Molex, ETC Molex, JST, etc.

Soldering and Tinning

  • 25+ Oki / Metcal Soldering Stations with various sizes, shapes, and temperature tips for most any soldering requirement.
  • American Beauty Solder Tinning Pot (multiple)

Electrical and Electronic Test and Measurement Equipment

  • Cirrus 1000RX Analyzer with Point Expansion Boxes (multiple) for verifying continuity, connection resistance, and insulation resistance. Analyzers are interfaced with PCs and have hundreds of common and custom designed fixture interfaces for testing assemblies of all types.
  • Cirrus 1100H+ Analyzer with Hipot For Hipot testing and verifying continuity, connection resistance, and insulation resistance for up to 128 points. Analyzer is interfaced with a PC and have hundreds of common and custom designed fixture interfaces for testing assemblies of all types.
  • Fluke 37 Multi-meter digital multi-meter (various other models also)

Mechanical and Miscellaneous Test and Measurement Equipment

  • Alphatron PT-150H Digital Pull Force Tester for verifying tensile strength of wire to terminal crimps or solders.
  • Check Line WTT-100B Digital Pull Force Tester for verifying tensile strength of wire to terminal crimps or solders.
  • Various typical measuring equipment such as calipers, micrometers, crimp height comparators, drill blanks, etc.

Automated Lead Making Equipment

  • Schaefer Megomat UNO Lead Maker is capable of high-speed single-ended and double-ended cutting, stripping, and termination of leads on most any typical wire and wire AWGs.

Learn More About Tooling and Equipment

Do you have questions about tooling and equipment at SHINE?

Contact us at our manufacturing center in Adams, Massachusetts for more information.

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Do you need custom cable assembly, wire harnessing, or electro-mechanical assembly services? Are you looking for engineering support, too? SHINE is ready to help.
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“During our recent spike in business the SHINE team really came through for us with in short notice. Pass along my gratitude to the entire staff.”

Jeff - Smith Medical

tooling and equipment for electronic manufacturing

tooling and equipment for electronic manufacturing

tooling and equipment for electronic manufacturing

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